Tuesday, August 20, 2013

Coal gasification and LNG controversies - Business Recorder

Posted - August 01, 2012 - AKHTAR ALI - Business Recorder - PakistanBy now, it is a cliché that the country is passing through an energy crisis; of both gas and electricity. Gas and electricity are independent issues and also have a mutual influence. If one goes by the official figures, there is a shortfall of about 25% in electricity and of 50% in gas. Cheap or reasonably priced gas is a blessing but the kind of prices that are being asked by foreign suppliers, be it LNG or pipeline projects, such supplies are going to be acutely unsustainable.

There has been a long and concerted interest in energy import projects, which despite high prices have not been implemented for a variety of reasons. Had similar effort been applied to the development of indigenous resources, the situation would have been different. In this space, we would take stock of the choices available to GoP with respect to gas supplies.

LNG and other imported gas projects The government is again reviving LNG import projects which were earlier reported to have been buried under their own load of excessive cost and lack of competitive pricing. It was hoped that due to extremely low natural gas pricing as prevail these days in the US, some surplus LNG earlier destined for the US would be available at cheaper rates. The Minister of Petroleum visited Algeria probably in this context.

It is widely known that LNG is prohibitively expensive, almost as expensive as oil itself. There is only one economic rationale, however, in the import of LNG which is the much higher thermal efficiency of Combined Cycle (NGCC) plants running on natural gas. Thus despite higher price as much as that of oil, the unit cost of electricity is going to be lower than oil based electricity. Besides, Pakistan's domestic and industrial systems are based on gas; cooking, heating and industrial processes such as boilers and others. Oil involves elaborate logistics and gas is piped unto the last point of consumption. Thus undoubtedly gas is a great fuel. And that is why the Iranis and the Qataris keep demanding high prices despite the hardship faced by us. Admittedly, commodity is not sold on compassionate grounds, particularly when private companies are involved in between. But this is also true that for a long time gas has been traded in a more amenable regime of floor-ceiling benchmarks. The current system of direct and ruthless linking with oil prices rocks the economies of the purchaser. Gas producers of the region are perhaps convinced that the days of low oil prices are perhaps over and will never come back again and thus do not find any reciprocal utility to maintain a floor-ceiling regime. However, it is difficult to swallow a gas pricing regime which tries to extract 50% higher prices from the poor Asian countries that it gets from European destinations. When market is not acting to remove these distortions, there are persuasive reasons to look for political and administrative instruments and solutions. Governments of the regional gas importers and exporters should sit together to get a viable formula to ease the situation.

It is incomprehensible that GoP continues to pursue LNG option despite trying and failing in getting a reasonably priced LNG supply package. At the height of circular debt created as a result of cost-price differential, incurring a liability tying oneself up in a 20-year expensive liability would be highly undesirable. Unless there is a satisfactory arrangement supplying LNG at the prices that are afforded to Europe, LNG would be a highly undesirable option.

The ups and downs of local gas Gas at Sui was discovered when I was a child and was told at that time that it would last more than a century. We were facing a gas crisis even after discovering many times more gas since then. And not long ago, in the year 2005, the then chairman of the Planning Commission, in a widely attended presentation to the then President Musharraf and his PM Aziz, gave an Energy Security Plan whereby 80,000 MW of electricity was to be produced by gas in 2025. Only 12-13 years are in between those fateful years of 2025, we do not have enough gas to fire a few thousand MW of power plants. It was no ordinary paper written at a junior level. It is necessary and useful to remind the reader of such egregious demonstration of the lack of sufficient intellectual capacity of the individuals involved and the vulnerability of the system. Nobody could stand up and draw the attention to the inadequacy and lack of realism in the proposed plan. Neither did the duo of the president-prime minister could ask a plain and simple question? The people and the system are the same. On the other hand, despite the lack of realism, there was some basis for it and that was the potential for development for local gas resources. Unfortunately, however, neither Musharraf, nor his successor did much in this respect. Instability in the gas potential regions is made a scapegoat, although throughout the developing world such regions suffer from some problems of this sort. This problem would remain till a consensus is reached among the stakeholders over the control and management of these resources and a fair cost-benefit sharing concept. Until then the business has to somehow go ahead. The GoP has come up with incentive schemes such as Tight Gas Policy and an upward trend in enhancing procurement prices of locally produced gas. The policy has yet to show its results. May be there are implementation snags and it is here that problems are usually there.

Thar coal and gasification thereof Electricity, gas and fertilisers and many other chemicals can be produced out of coal including the type of coal (lignite) that we have in Thar fields. There are three routes for this; a) conventional mining and production of electricity at site, which is the most widely, practised route and which has been generally adopted by the government; b) underground coal gasification (in-situ) obviating conventional mining, the so-called Samar Mubarakmand route (a la centrifuge route of A. Q. Khan in the yesteryears of nuclear controversy) ; and c) Over ground coal gasification in which process coal is conventionally mined, brought to surface and then gasified. All the three routes are viable and have their own merits and demerits.

Coal gasification, especially the Underground Coal Gasification (UCG) is relatively new and less established than the others, although there is a project in Uzbekistan working for the last few years and the Chinchilla project which is operating on UCG for the last 10-12 years in Australia. The problem is, as mentioned elsewhere, that the big names have not yet joined the wagon of UCG. They will do it eventually. We have seen this in the case of personal computers which IBM joined quite late and Siemens delayed its entry into Wind Power and entered into it by buying off a failing Wind Turbine manufacturing company. The problem is that the large investments and the risk management that such projects require only come through such large companies and big names. However, until the big names make that fateful decision, not much can come out of the UCG potential.

It is patently obvious that UCG, uses the earth as a vessel, obviating the need of expensive gasifiers built on the surface and secondly completely eliminating the conventional mining, it should be the cheapest and the most economical option. In deeply buried coals at 1000 meters or so, UCG has definite advantages and cost effectiveness. Also more coal is recovered through UCG than conventional mining in which 30% or so of coal remains in earth and is usually not excavatable. However, most established companies like GE, Shell and Siemens who have considerable experience and interest in coal gasification have not gone for UCG up till now. All recent contracts made in China are for conventional on-surface gasification. Only a much lesser known company founded by Russian immigrant to North America is busy in all purported projects and studies. It has made amazing claims which are difficult to believe, such as CAPEX of 799 Canadian dollars per KW and a unit cost of electricity of only 1.9 cents. These are the figures that are being probably echoed by our local UCG proponents. It is very hard to digest such impossible figures, as even the diesel engine-based power plants usually cost much more than this figure. The cost would be at least equal to or more than the combined cycle power plants which cost around 1200-1600 USD per kW. We should not be carried away by the fantastic claims, although there is some scope of optimism for lower costs due to the reasons cited earlier in the beginning of this para.

It would be a very good thing that could happen to us, if all of this is correct and is implemented in the kind of dire circumstances that we find ourselves in, having urgent needs and no money. As we have said earlier, whatever Dr Samar Mubarakmand's team has done till now and plans to do in the next two years are a commendable achievement. But this is not enough. The problem is that unless some EPC contractor of repute and a technology supplier and an equipment vendor of repute and experience do not back the process, no banker would be lending the kind of money that would be involved. There are issues of reliability, warranties and guarantees. Having made nuclear weapons with unlimited political money was different. Nuclear reactors could not have been made by those who successfully made nuclear weapons. Chinese are building nuclear reactor with hardly any local content.

Despite all these constraints and issues, one would not like to discourage a project that pertains to develop local technology. On the other hand, one would expect some formal organisational structure and mandate so that the know-how accumulation takes place and is depersonalised. It is alleged by the opponents of the project with some truth (but not lacking vengeance) that there is a small team sitting at NESCOM, which stretches itself to almost every subject and issue. They misguided the nation on Reko Diq project and have managed to block a direct foreign investment of 3.2 billion USD. They claimed that they could do the same thing in 100 million USD or so. It is patently obvious that these claims were immature and untrue. Most of the skepticism to the local UCG project stems from this kind of history of this team. Despite all this, one would like to recommend that the local UCG project be allowed to continue. But not much of immediate consequence should be expected out of it, except a small output of limited reliability. Even Chinese are buying technology from the large companies like GE, Siemens and Shell and warding complete projects to them.
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